Manufacturing

Assembly Line Failure Prediction With RapidCanvas AutoAI

Improve reliability in manufacturing by leveraging AutoAI-enabled failure prediction for the assembly line to minimize equipment downtime and disruptions.

Overcoming Equipment Failures and Downtime with AI

Manufacturers face unplanned downtime due to equipment failures that disrupts production schedules, decreases output, and drives up maintenance costs.
Unexpected Equipment Failures Leading to Unplanned Downtime
Equipment failures happen without warning, forcing unscheduled production halts.
Inefficient Preventive Maintenance Schedules
Traditional maintenance schedules are based on estimated mean time between failures. This leads to premature or delayed maintenance.
Difficulty Predicting Failures Before Occurrence
With only past failure data, it's hard to accurately predict future failures and prevent downtime.
Increased Costs due to Reactive Maintenance
Unplanned failures lead to more expensive emergency repairs, expedited shipping of spare parts, and overtime labor costs

How RapidCanvas Enables Predictive Maintenance

With AI, RapidCanvas makes it possible to predict failures before they occur and switch to proactive maintenance

Data Processing

Sensors data like vibration, temperature, pressure, etc.is collected and normalized. Out-of-box ML algorithms are used to analyze this data.
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Feature Engineering

The algorithms identify patterns predictive of failures and make predictions days or weeks in advance, enabling maintenance planning.
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Continuous Improvement

Models are retrained using new data for increasing prediction accuracy.
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Advantages with RapidCanvas AI-enabled Predictive Maintenance

Reduced Downtime
Gives days or weeks of advanced warning to proactively prevent failures and downtime.
Lower Maintenance Costs
Reduces expenses by 70% compared to reactive maintenance.
Improved Productivity
Minimized downtime results in higher equipment utilization, increased output, and greater OEE.
Optimized Spare Parts Inventory
Accurate predictions enable just-in-time spare parts ordering.

Key Industry Metrics

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Hear from Our  Customers

"RapidCanvas has helped us realize our vision of integrating AI into our demand prediction and inventory management processes. The transition from spreadsheet-based models to RapidCanvas's sophisticated AI model has been a game-changer. We've seen a 35% improvement in operational efficiency and a 50% reduction in time spent on manual adjustments."
Arthur Strommer
Vice President, MTE-THOMSON

Overcoming Equipment Failures and Downtime with AI

Unexpected Equipment Failures Leading to Unplanned Downtime
Inefficient Preventive Maintenance Schedules
Difficulty Predicting Failures Before Occurrence
Increased Costs due to Reactive Maintenance
Unexpected Equipment Failures
Inefficient Preventive Maintenance Schedules
Difficulty Predicting Failures Before Occurrence
Increased Costs due to Reactive Maintenance
Unexpected Equipment Failures
Inefficient Preventive Maintenance Schedules
Difficulty Predicting Failures Before Occurrence
Increased Costs due to Reactive Maintenance
Unexpected Equipment Failures
Inefficient Preventive Maintenance Schedules
Difficulty Predicting Failures Before Occurrence
Increased Costs due to Reactive Maintenance
Unexpected Equipment Failures
Inefficient Preventive Maintenance Schedules
Difficulty Predicting Failures Before Occurrence
Increased Costs due to Reactive Maintenance
Unexpected Equipment Failures
Inefficient Preventive Maintenance Schedules
Difficulty Predicting Failures Before Occurrence
Increased Costs due to Reactive Maintenance

Why customers choose RapidCanvas for failure prediction

See Rapid Time-To-Value
Address unique business needs without starting from scratch; state your business problem and the AutoAI discovery process will generate a matching AI solution within hours.
Build Expert-Led AI
Leverage the industry knowledge of data science experts, as required, to validate against industry benchmarks and ensure optimal AI solution performance
Access Actionable Business Insights
Create visual, interactive data apps, dashboards and reports to showcase business KPIs and outcomes, and monitor business performance
Use An End-To-End AI Solution
Achieve an end-to-end AI solution with an out-of-the-box setup for all steps from data orchestration, data preparation, transformations, model building and testing, through to model deployment and data apps